Service

BOM & Manufacturing Cost Reduction

Lower your bill of materials without hurting reliability or features.

<1
%

Defect rate in volume production

Foxconn

Volume production experience

Red Dot

Design Award 2016 for LaMetric TIME

20
+

Countries our devices ship to

The challenge

The problem

BOMs designed for speed-to-prototype carry cost at volume: over-specified parts, single sources, unused features.

Over-specified parts

Prototype choices carry extra cost into volume production.

Single sources

Lack of alternatives weakens your negotiating position.

Unused features

Components paid for but not used by the product.

What we do

Prioritised cost-down plan with savings, effort and risk per item.

Line-by-line BOM review

Over-specification and consolidation

Alternative parts and second sources

Firmware changes to enable cheaper parts

Savings model per volume

Component Cost Reduction

Target the components that drive your cost: processors, memory, radios, power and connectors.

PCB Cost Reduction

Reduce board cost without losing reliability: layer count, panelisation, components and assembly steps.

Manufacturing Cost Reduction

Lower cost per unit on the line: test time, assembly steps, yield and rework.

How we work

Our Engineering Process

Lower cost per unit without trading away reliability.

Baseline step icon

1. Baseline

BOM, assembly, test and field data collected.
Analysis step icon

2. Analysis

The biggest cost drivers and their alternatives identified.
Proposal step icon

3. Proposal

Changes ranked by savings, risk and effort.
Implementation step icon

4. Implementation

Redesign, software porting and validation.
Production change step icon

5. Production change

Qualification with your EMS and a controlled rollout.
Case Studies

Case study

Accelerators

Related accelerators

Production test station showing an SA01 LED test PASS result

Service Category

Our production test framework: SMT tests for PCBs, FATP tests for finished devices, aging, and a report for every unit. Built for our own LaMetric production and adapted to your product.

Planning something similar?

Tell us where you are. A senior engineer replies within one business day.

Services

Related services

A memory chip on the SODIMM module type of computer RAM with

Move to a new system-on-module or SoC because of cost, end-of-life or performance, with the software coming along.

Close-up side view of a PCB board with SMD components

Check every critical part for lifecycle, availability, second sources and cost before it locks you in.

FAQ

We estimate per item before you commit.
We flag which items affect certification.
Yes. Target the components that drive your cost: processors, memory, radios, power and connectors.
Yes. Reduce board cost without losing reliability: layer count, panelisation, components and assembly steps.
Yes. Lower cost per unit on the line: test time, assembly steps, yield and rework.
Contact us

Talk to an engineer, not a salesperson

Idea, prototype, production or a fleet in the field: tell us where you are. A senior engineer replies within one business day.

Your benefits:
What happens next?
1

A free 30-minute call with a senior engineer

2

A short technical discovery

3

A proposal with scope, timeline and cost

Tell us about your project
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